Honeywell hybrid/modular controllers: Bridging the gap between legacy and modern control systems

In the dynamic landscape of industrial automation, the need to integrate legacy control systems with modern technologies is a common challenge faced by many businesses. Thermo-Kinetics, in collaboration with Honeywell, offers an innovative solution in the form of Honeywell Hybrid Controllers.

ControlEdge™ HC900 – advanced process and logic controller.

ControlEdge™ Unit Operations Controller – a DCS controller solution that improves control performance while offering greater flexibility and lower solution costs.

ControlEdge™ RTU – powerful, modular, and scalable controller capable of all remote automation and control applications.

ControlEdge™ PLC – when combined with Experion®, reduces integration costs for balance of plant operations, minimizes downtime, decreases risk with embedded cyber security, and lowers total cost of ownership through extended system life cycle.

MasterLogic PLC – pocket-sized industrial logic controller powered by a high-speed processor.

Honeywell Hybrid Controllers serve as a bridge between legacy control systems and modern technologies, enabling businesses to leverage the advantages of both worlds. Whether it’s upgrading aging control systems or integrating new functionalities into existing infrastructure, these controllers offer a flexible and cost-effective solution.

• Compatibility and Flexibility: One of the key features of Honeywell Hybrid Controllers is their compatibility with a wide range of legacy control systems. They can integrate with various protocols, communication interfaces, and field devices, ensuring seamless communication and data exchange. This flexibility enables businesses to upgrade their systems gradually, without the need for a complete overhaul, resulting in cost savings and reduced downtime.
• Enhanced Performance: Honeywell Hybrid Controllers are designed to enhance the performance of legacy control systems. By leveraging advanced algorithms and control strategies, these controllers improve system responsiveness, accuracy, and reliability. They enable real-time monitoring, precise control, and data analysis, leading to optimized process conditions, increased productivity, and improved product quality.
• Scalability and Expandability: Honeywell Hybrid Controllers provide scalability and expandability, allowing businesses to adapt to evolving needs and future requirements. They can accommodate additional control loops, expand the number of inputs and outputs, and integrate new functionalities as necessary. This scalability ensures that the control system can grow alongside the business, providing long-term value and investment protection.
• Advanced Features and Integration: Honeywell Hybrid Controllers offer a range of advanced features that further enhance their functionality. These include built-in cybersecurity measures, remote monitoring capabilities, and integration with other Honeywell automation and control solutions. By leveraging these features, businesses can improve operational security, gain real-time insights, and streamline their control systems for maximum efficiency.

Benefits to businesses across various industries:

The adoption of Honeywell Hybrid Controllers from Thermo-Kinetics brings several benefits to businesses across various industries:

• Cost Savings: By integrating with existing legacy control systems, Honeywell Hybrid Controllers significantly reduce the cost associated with a complete system replacement. The incremental upgrade approach allows businesses to allocate resources efficiently and prioritize critical areas, resulting in cost savings and optimized investments.
• Improved Efficiency and Productivity: Honeywell Hybrid Controllers enhance operational efficiency by providing better control and optimization capabilities. They enable businesses to fine-tune processes, minimize downtime, and maximize productivity. With precise monitoring and control, companies can meet production targets, reduce waste, and improve overall efficiency.
• Seamless Integration: Honeywell Hybrid Controllers seamlessly integrate with existing infrastructure, ensuring a smooth transition without disruption to ongoing operations. This compatibility minimizes the learning curve for operators and allows businesses to leverage existing investments while benefiting from advanced control capabilities.
• Versatile Applications: Honeywell Hybrid Controllers find applications in diverse industries, including manufacturing, oil and gas, power generation, and more. Whether it’s retrofitting existing control systems, upgrading legacy equipment, or integrating new functionalities, these controllers offer a versatile solution for improved process control and optimization.

Get in touch with Thermo-Kinetics for advice on which solutions suit your needs best.

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